DOUBLE-STRUNG COTTON BALLS 30-176

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a 07,company representative report with the FDA on 2015-03-06 for DOUBLE-STRUNG COTTON BALLS 30-176 manufactured by Deroyal Industries, Inc..

Event Text Entries

[5747074] Surgery was delayed when the end user realized the product was labeled incorrectly. The item was the wrong size - one half inch when it should have been three-eights inch. Additional info was requested related to the delay. The sales representative stated it was a matter of minutes.
Patient Sequence No: 1, Text Type: D, B5


[13246167] Investigation finding: the qfi was reviewed, it was identified that raw material (b)(4),lot number 61nd03 was utilized within the finished good and lot number reported. The raw material is supplied to deroyal by (b)(4). The 2013, 2014 and 2015 scar log was reviewed and previous reports were identified for the raw material and lot number has been received. (b)(4) has been issued. The investigation is incomplete at this time. This report will be updated as more info becomes available.
Patient Sequence No: 1, Text Type: N, H10


[33368025] Root cause analysis: gd medical supplies the raw material (part number 4-1223) to (b)(4). In its supplier corrective action request (scar), gd medical concluded the root cause to be a manufacturing error at the raw material supplier level. The cotton is produced on a machine, and it came out of the machine too loose. The gram weight of the product is fixed. Therefore, when the raw material supplier wrapped the cotton ball, the finished good was larger than normal but remained the same weight. Corrective action and/or systemic corrective action taken: gd medical identified in its scar that the raw material supplier has been notified to adhere to the technical standards. If inspectors find a product out of the specified range, they will return the affected product to the raw material supplier. Below is the more rigorous inspection process and product specifications as provided by gd medical in its scar response: "the half-processed products used to be provided by the raw material supplier as through put. Now, products were made by hand starting from raw material cotton. They were rolled up tight layer by layer. In addition, more rigorous inspection process was implemented. Each worker will randomly make (b)(4) production samples. The samples will be measured based on size and weight (please see below quality acceptance standards). If the worker passed the inspection, she would continue the manufacturing process. If not, the worker will need to show compliance with the standards before she can start the manufacturing process. (b)(4). The new inspection takes effect starting lot number 61nk14 and 61nl02 for item number 641223 as well as lot number 61nk13 for item number 641225. " preventive action: gd medical identified in its scar that it is sending a business department staff member to the location to observe the process to ensure compliance. This investigation is complete. If new and critical information becomes available, this report will be updated. Device discarded by user.
Patient Sequence No: 1, Text Type: N, H10


[33368026] Surgery was delayed when the end user realized the product was the wrong size -- one-half inch when it should have been three-eighths inch. Additional information was requested related to the delay. The sales representative stated it was a matter of minutes.
Patient Sequence No: 1, Text Type: D, B5


MAUDE Entry Details

Report Number3010452421-2015-00001
MDR Report Key4722978
Report Source07,COMPANY REPRESENTATIVE
Date Received2015-03-06
Date of Report2015-10-26
Date of Event2015-02-05
Date Mfgr Received2015-02-05
Date Added to Maude2015-06-04
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactSARAH BENNETT
Manufacturer Street200 DEBUSK LANE
Manufacturer CityPOWELL TN 37849
Manufacturer CountryUS
Manufacturer Postal37849
Manufacturer Phone8653626112
Manufacturer G1DEROYAL INDUSTRIES, INC.
Manufacturer StreetKM 20.5 CARRETERA A VILLA CANALES
Manufacturer CityVILLA CANALES, 01065
Manufacturer CountryGT
Manufacturer Postal Code01065
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameDOUBLE-STRUNG COTTON BALLS
Generic NameCOTTON, ROLL
Product CodeEFN
Date Received2015-03-06
Catalog Number30-176
Lot Number36643960
OperatorHEALTH PROFESSIONAL
Device AvailabilityN
Device AgeDA
Device Eval'ed by MfgrN
Device Sequence No1
Device Event Key0
ManufacturerDEROYAL INDUSTRIES, INC.
Manufacturer AddressKM 20.5 CARRETERA A VILLA CANELES VILLA CANALES, TN 01065 GT 01065


Patients

Patient NumberTreatmentOutcomeDate
10 2015-03-06

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