CHISEL HANDLE 399.54

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a company representative,health report with the FDA on 2016-02-25 for CHISEL HANDLE 399.54 manufactured by Synthes Bettlach.

Event Text Entries

[39006047] Patient information not provided by reporter. (b)(4). Device is an instrument and is not implanted/explanted. Unknown if device is/not expected to be returned for manufacturer review/investigation. A service history evaluation/review was attempted. The investigation of the complaint articles has shown that:service history review: part no. 399. 54, lot no: unknown. No service history review can be performed because the lot number is unknown and cannot be traced. The manufacture date is unknown. The service history evaluation is unconfirmed. Subject device has not been received. Without a lot number, the device history record review and the investigation could not be completed; no conclusion could be drawn, as no product was received. A review of the service & repair history review has been requested. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[39006048] Service and repair department documented that a handle of chisel broke. No further information was given. This report is 1 of 1 for (b)(4).
Patient Sequence No: 1, Text Type: D, B5


[40335399] Device was used for treatment, not diagnosis. Lot number, serial number and udi were obtained upon receipt of the subject device. A service and repair evaluation was performed for the subject device. The customer reported the handle was broken. The repair technician reported? Handle cracked/broken? ; however, the instrument is not repairable. The cause of the issue is unknown. The subject device was forwarded to synthes customer quality for additional investigation. Service and repair record and device history record reviews have also been requested. The results of the investigations are pending completion. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[41440489] No service history review can be performed as part number 399. 54 with lot number(s) 2090/(b)(4) is a lot/batch controlled item. The manufacture date of this item is october 28, 1999. The source of the manufacture date is the release to warehouse date. The service history review is unconfirmed. Device history record not available as device is older than 15 years. According to procedure, the records have to be stored for 10 years. No patient information provided because there was no patient involvement. Device was used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[41831546] Product investigation summary: the returned chisel handle is included in the hip preservation surgery and lcp anterior ankle arthrodesis plates sets and used for bone correction. Based on surgical need, various sizes of chisel blades are offered as attachments which can be attached to chisel handles and used to modify bone as needed. The returned chisel handle was received with signs of heavy usage over its over 15 years of use, including a cracked phenolic handle. The proximal end of the handle had clear signs of repeated impact. A device history record was not available for the returned chisel handle as the device is over 15 years old. Based on the original manufacturing documentation, the returned chisel handle was manufactured in october, 1999. The relevant drawing was reviewed and determined to be suitable for the intended design, application, and dimensional conformity when used and handled as recommended. During the investigation, no product design issues or discrepancies were observed that may have contributed to the complaint condition. The complaint description stated that the handle of a chisel broke, but no further information was given. Based on the lack of sufficient information, it is not possible to determine a definitive root cause. The broken phenolic handle is made of polyamide 6/6, which is one of the most versatile engineering thermoplastics because of its excellent balance of strength, ductility, and heat resistance. Nylon 6/6 is considered an outstanding candidate for metal replacement applications. Although the handle is durable and designed to withstand the conditions it is exposed to during use and sterilizations, heavy usage over 15 years of use, along with sterilizations, most likely contributed to the complaint condition. The cumulative effect of the handle being struck while attempting to correct bone could have also played a role in the cracking of the handle. Device used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


MAUDE Entry Details

Report Number2520274-2016-11291
MDR Report Key5460161
Report SourceCOMPANY REPRESENTATIVE,HEALTH
Date Received2016-02-25
Date of Report2016-02-04
Date Mfgr Received2016-04-01
Device Manufacturer Date1999-10-28
Date Added to Maude2016-02-25
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Reporter OccupationOTHER HEALTH CARE PROFESSIONAL
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactLINDA PLEWS
Manufacturer Street1302 WRIGHTS LANE EAST
Manufacturer CityWEST CHESTER PA 19380
Manufacturer CountryUS
Manufacturer Postal19380
Manufacturer Phone6107195000
Manufacturer G1SYNTHES BETTLACH
Manufacturer StreetMURACHERSTRASSE 3
Manufacturer CityBETTLACH CH2544
Manufacturer CountrySZ
Manufacturer Postal CodeCH2544
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameCHISEL HANDLE
Generic NameCHISEL,BONE,SURGICAL
Product CodeEML
Date Received2016-02-25
Returned To Mfg2016-02-29
Catalog Number399.54
Lot Number4024340
ID Number(01)10886982202895(10)4024340
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerSYNTHES BETTLACH
Manufacturer AddressMURACHERSTRASSE 3 BETTLACH PA CH2544 SZ CH2544


Patients

Patient NumberTreatmentOutcomeDate
10 2016-02-25

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