STANDARD TPLO JIG FOR USE W/24MM/27MM/30MM SAW GUIDES VQ0001.00

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a company representative report with the FDA on 2016-04-20 for STANDARD TPLO JIG FOR USE W/24MM/27MM/30MM SAW GUIDES VQ0001.00 manufactured by Synthes Monument.

Event Text Entries

[43172429] G5-510k: device is a veterinary only product. No patient information will be reported. (b)(4). Device is an instrument and is not implanted/explanted. Complainant part is expected to be returned for manufacturer review/investigation, but has yet to be received. Without a lot number the device history records review could not be completed. The investigation could not be completed; no conclusion could be drawn, as no product was received. Device was used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[43172430] This is a veterinary complaint; there was no human patient involvement. It was reported during a tibial plateau leveling osteotomy (tplo) surgery, a set screw broke during removal of the jig. The pin is stuck in the set screw hole. The patient was a (b)(6) bernes mountain dog. The surgery was completed successfully with no patient harm. This is report 1 of 1 for (b)(4).
Patient Sequence No: 1, Text Type: D, B5


[45106556] Subject device has been received and is currently in the evaluation process. Investigation is ongoing; no conclusion could be drawn as product is entering the complaint system. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[46717992] Additional narrative: device history records was conducted. The report indicates that the dhr review part number: vq0001. 00, synthes lot number: is10062, release to warehouse date: 03-oct-2008 supplier: (b)(4). No ncrs were generated during production. Review of the device history record(s) showed that there were no issues during the manufacture of this product, and any subcomponents, which would contribute to this complaint condition. Synthes manufacturing location was discovered upon receipt of subject device. Device was used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[46765826] Product investigation summary: one standard tibial plateau leveling osteotomy (tplo) jig (part vq0001. 00 / lot is10062) was received with the complaint category of? Broken: intraoperatively.? The complaint condition is confirmed as the device was received with one of the two wire holding set screws broken. The head of the set screw was not received and due to the broken condition a wire was captured in the jig and could not be removed. The threads of the set screw are retained in the jig. A device history record (dhr) review, visual inspection, functional test, and drawing review were performed as part of this investigation. The root cause could not be definitively determined due to: unknown circumstances at the time of the issue, the screw head not being received, and the unknown use and maintenance over the lifespan of the device. The design was determined to be suitable for the intended use when employed and maintained as recommended. The evaluation shows that this device is part of the standard tibial plateau leveling osteotomy (tplo) system and intended for maintaining alignment during the osteotomy. It is attached to the bone using two 3. 0mm kirshner wires and mates with the desired saw guide. This information is provided per the standard tibial plateau leveling osteotomy (tplo) system technique guide. The device was investigated: surface wear and nicks were observed on the device. Thus, the complaint condition is confirmed and consistent with the reported condition. Replication of the complaint condition is not applicable as the set screw is already broken. A review of the current design drawing for the top level assembly was performed. A design change updated the drawing to allow for use of a longer set screw to reduce the likelihood of screw loss. The relevant component drawings were also reviewed; jig pin screw, jig pin screw- long, end arm, and the end arm for the long screw. During the investigation, no product design issues were observed that would contribute to the complaint condition. The design was determined to be suitable for the intended use when employed and maintained as recommended. The broken screw is consistent with torsional force above the yield limit of the screw. However, the cause of this force, and potential previously accumulated fatigue reducing the force required for breakage, could not be definitively determined due to unknown circumstances at the time of the issue. A replacement screw is available and information on care and maintenance, including the recommendation of inspection after processing, is provided per the processing synthes reusable medical devices? Instruments, instrument trays, and cases. During the investigation, no product design issues were observed that may have contributed to the complaint condition. Corrected dhr information: device history record(s) not available since the returned part was a prototype that was ordered in july, 2008. The documentation supports the fact that the part was manufactured by (b)(4) and was in fact a prototype. Manufacturing date is n/a. Device used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


MAUDE Entry Details

Report Number2520274-2016-12184
MDR Report Key5591233
Report SourceCOMPANY REPRESENTATIVE
Date Received2016-04-20
Date of Report2016-04-04
Date of Event2016-04-04
Date Mfgr Received2016-06-07
Device Manufacturer Date2008-10-03
Date Added to Maude2016-04-20
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactTERRY CALLAHAN
Manufacturer Street1302 WRIGHTS LANE EAST
Manufacturer CityWEST CHESTER PA 19380
Manufacturer CountryUS
Manufacturer Postal19380
Manufacturer Phone6107195000
Manufacturer G1SYNTHES MONUMENT
Manufacturer Street1051 SYNTHES AVE
Manufacturer CityMONUMENT CO 80132
Manufacturer CountryUS
Manufacturer Postal Code80132
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameSTANDARD TPLO JIG FOR USE W/24MM/27MM/30MM SAW GUIDES
Generic NameTRACTION, COMPONENT, INVASIVE
Product CodeJEC
Date Received2016-04-20
Returned To Mfg2016-04-22
Catalog NumberVQ0001.00
Lot NumberIS10062
ID Number(01)10886982012418(10)IS10062
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerSYNTHES MONUMENT
Manufacturer Address1051 SYNTHES AVE MONUMENT CO 80132 US 80132


Patients

Patient NumberTreatmentOutcomeDate
10 2016-04-20

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