OMNI-FLEX STERILE FIELD POST 10244

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a user facility report with the FDA on 2016-06-17 for OMNI-FLEX STERILE FIELD POST 10244 manufactured by Integra Lifesciences Corporation Oh/usa.

Event Text Entries

[47700383] To date the device involved in the reported incident has not been received for evaluation. An investigation has been initiated based on the reported information.
Patient Sequence No: 1, Text Type: N, H10


[47700384] Customer initially reports post is rotating/ slipping during surgery. On (b)(6) 2016 customer reports the event occurred during a small bowel resection. No harm to patient.
Patient Sequence No: 1, Text Type: D, B5


[55226935] On 8/26/2016 integra investigation completed. Method: failure analysis, device history evaluation. Results: failure analysis - the customer? S complaint has been confirmed by engineering. The serrated s. F clamp does lock onto the post clamp weld assembly but rotates on the post when a substantial amount of force is applied. Furthermore the clamp? S subassembly handle does not align parallel to the field post in the locked position. It was also observed the knurling on the bolt cover apparently is prematurely worn down and rotates thereby allowing cam body to rotate. Lastly, there are indications on the cam housing and lever that shows potentially heavy force being used to lock the s. F. Clamp in place. There is a considerable amount of wear and tear present over the entire surface of the defective field post which would normally be expected from regular usage over a significant period of time. Additionally, during evaluation of the returned unit, engineering noticed that the field post would fully clamp onto the test rail, yet did observe lateral movement of the unit while under the application of force. Device history evaluation - device history record reviewed for this product id shows no abnormalities related to the reported failure. These devices passed all required inspection points with no associated mrr? S, variances or rework. No service history is on file for this device. Conclusion: upon further investigation into the customer? S complaint, engineering noticed the s. F. Clamp subassembly was not functioning properly as designed. The s. F clamp subassembly primarily comprises of two. 75 serrated clamps which lock together when the handle is placed in the locked position. In the locked position, the starburst teeth do fully engage with no visible gaps present and the handle does not align parallel to the field post. It is noted that some portions of the post measure undersized in areas due to wear. A dysfunctional, likely bent, internal component within the. 75 serrated clamp assembly is likely the main cause for the s. F clamp subassembly not properly tightening onto the field post. The cam body is supposed to fully sit on the bushing at all times in both locked and unlocked positions. The handle should always remain parallel to the field post when fully rotated to either end. The handle should only have the ability to rotate between 0? And 180? , even with the application of force. It is highly likely overexertion of force to lock the clamp is a major contributor and possible root cause for this failure.
Patient Sequence No: 1, Text Type: N, H10


MAUDE Entry Details

Report Number2523190-2016-00094
MDR Report Key5733772
Report SourceUSER FACILITY
Date Received2016-06-17
Date of Report2016-05-26
Date of Event2016-05-19
Date Mfgr Received2016-08-26
Device Manufacturer Date2015-06-24
Date Added to Maude2016-06-17
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactUSER SANDRA LEE
Manufacturer Street311 ENTERPRISE DRIVE
Manufacturer CityPLAINSBORO NJ 08536
Manufacturer CountryUS
Manufacturer Postal08536
Manufacturer Phone6099362393
Manufacturer G1INTEGRA LIFESCIENCES CORPORATION OH/USA
Manufacturer Street4900 CHARLEMAR DRIVE
Manufacturer CityCINCINNATI OH 45227
Manufacturer CountryUS
Manufacturer Postal Code45227
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameOMNI-FLEX STERILE FIELD POST
Generic NameSURGICAL RETRACTOR
Product CodeFFO
Date Received2016-06-17
Returned To Mfg2016-07-08
Catalog Number10244
Lot Number154
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerINTEGRA LIFESCIENCES CORPORATION OH/USA
Manufacturer Address4900 CHARLEMAR DRIVE 4900 CHARLEMAR DRIVE CINCINNATI OH 45227 US 45227


Patients

Patient NumberTreatmentOutcomeDate
10 2016-06-17

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