DARCO HS1005-12

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed with the FDA on 2016-06-28 for DARCO HS1005-12 manufactured by Darco International, Inc..

Event Text Entries

[48407550] Investigation findings: the complaint sample was returned. (b)(4) does not manufacture this product. This product is manufactured by darco international, inc. , and purchased by (b)(4). The product returned was labeled as hs1005-12 post-op shoe, orthowedge. However the product in the package was not a hs1005-12 post-op shoe, orthowedge. The boxes contained were heel wedge shoes. (b)(4) does not purchase or sell the heel wedge shoes. The vendor apparently shipped the product, referred in the complaint, to (b)(4) as ortho wedge shoes, but the product boxes actually contained another product (heel wedge shoes). All inventory at the (b)(4) processing center was evaluated and no incorrect product was identified. All inventory at the (b)(4) distribution center was evaluated and no incorrect product was identified. We were unable to confirm, nor do we have any indication to believe that the entire shipment on this (b)(4) purchase order was mis-labeled. We believe that it is possible, the manufacturer pulled an incorrect part from their inventory to include with our (b)(4) purchase order. All orthowedge product which was supplied to (b)(4) on the reported purchase order was shipped to customers as of october 2015. There have been no other reports of this nature. We believe this to be an isolated incident. This reported incident and product mis-labeling has been reported to the manufacturer, which is our supplier (b)(4). At this time we are taking no action with other parts distributed by (b)(4) into commercial distribution. We are not the manufacturer of this device, we are a distributor. We have been made aware of an isolated incidence where the manufacturer provided one part labeled as an orthowedge however inside the part was a heelwedge. Root cause: package mislabeling by manufacturer. Corrections: replacement product was requested and sent. Corrective action: this reported incident and product mis-labeling has been reported to the manufacturer, which is our supplier (b)(4). At this time we are taking no action with other parts distributed by (b)(4) into commercial distribution. We are not the manufacturer of this device, we are a distributor. We have been made aware of an isolated incidence where the manufacturer provided one part labeled as an orthowedge however inside the part was a heelwedge. Preventive action: no preventive action is required at this time. No further information is available at this time. We will provide follow up report if additional information becomes available.
Patient Sequence No: 1, Text Type: N, H10


[48407551] The quality issue details and the outcome details section copied below are responses given by the initial reporter to the deroyal complaint questionnaire. Quality issue details: date of occurrence: (b)(6) 2016. When did quality issue occur? During use. Who was using or operating the product when the quality issue occurred? Patient/end consumer. Was a medical procedure involved? No. Name of medical procedure: not applicable. Did the quality issue cause a delay in the medical procedure? Not applicable. Detailed description of quality issue: incorrect product placed into packaging. How was the quality issue was identified? By visual inspection. How was the product being used? It was applied to patient. Was it the initial use of the product? Yes. Was the product modified from the original condition supplied by deroyal? No. Was the product connected to or used in conjunction with other devices or equipment? No. Outcome details: outcome(s) attributed to quality issue: required medical attention to prevent impairment details of medical attention required to prevent impairment: patient developed a complication due to the incorrect product. Person(s) affected by outcome(s) checked above: patient. Known pre-existing condition(s) of person(s) affected: none. Was the incident reported to the fda? No. Detailed description of outcome(s), including information regarding injury or any additional treatment/intervention required: the patient was a post operative. She was placed in the incorrect shoe and soon after required additional surgery due to the fact that she was weight bearing on the wrong aspect of the foot.
Patient Sequence No: 1, Text Type: D, B5


[54907780] The complaint sample was returned. Deroyal does not manufacture this product. It is manufactured by darco international, inc. , and purchased by deroyal. Deroyal has received the supplier corrective action request report from the vendor. The investigation report from supplier is attached. The vendor reported that inventory in stock was investigated to ensure issue was not present in their current inventory. Deroyal found the supplier investigation taken was found to be acceptable. The supplier has made their factory aware of the issue and requested that the factory add additional supervision and scrutiny in their outgoing packaging area. The supplier then verified effectiveness by increasing inspection level from 0. 65 aql s-1 to 0. 65 aql s-4 for 6 shipments, to determine if non-conformances discovered during that time to see if the higher level on inspection was needed. No further information is available at this time. We will provide follow up report if additional information becomes available.
Patient Sequence No: 1, Text Type: N, H10


MAUDE Entry Details

Report Number1060680-2016-00013
MDR Report Key5756428
Date Received2016-06-28
Date of Report2016-08-12
Date of Event2016-05-24
Date Facility Aware2016-05-24
Report Date2016-05-30
Date Reported to Mfgr2016-05-30
Date Mfgr Received2016-05-30
Date Added to Maude2016-06-28
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactDR. MARIAN VARGAS
Manufacturer Street200 DEBUSK LN
Manufacturer CityPOWELL 37849
Manufacturer CountryUS
Manufacturer Postal37849
Manufacturer Phone8653621013
Manufacturer G1DARCO INTERNATIONAL, INC.
Manufacturer Street810 MEMORIAL BLVD
Manufacturer CityHUNTINGTON WV 25701
Manufacturer CountryUS
Manufacturer Postal Code25701
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameDARCO
Generic NameORTHOWEDGE PORT-OP SHOW
Product CodeIPG
Date Received2016-06-28
Returned To Mfg2016-06-10
Model NumberHS1005-12
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerDARCO INTERNATIONAL, INC.
Manufacturer Address810 MEMORIAL BLVD HUNTINGTON WV 25701 US 25701


Patients

Patient NumberTreatmentOutcomeDate
101. Other 2016-06-28

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