AWL F/PFNA-II 03.023.003

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a company representative,foreig report with the FDA on 2016-10-31 for AWL F/PFNA-II 03.023.003 manufactured by Synthes Bettlach.

Event Text Entries

[58821977] Device used for treatment, not diagnosis. Device is not distributed in the united states, but is similar to device marketed in the usa device is an instrument and is not implanted/explanted. (b)(6). Subject device has been received and a device history records was conducted. The report indicates the: dhr review for part. : 03. 023. 003 / 2751708. Manufacturing location: (b)(4). Manufacturing date: 15 july 2011. No anomalies were detected during device history record review. No ncrs were generated during production. Review of the device history record showed that there were no issues during the manufacture of the product that would contribute to this complaint condition. An investigation summary was performed. The investigation of the complaint articles has shown that: as received condition received part: 1 x article 03. 023. 003 / awl f/pfna-ii / lot 2751708: the laser welded seam between the shaft and the handle was found broken. Furthermore we found strong hammering blows on the handle's surface. The cutting edges are blunt. Our microscopic observation shows remaining laser welds on both involved components showing that the weld joint was correct at the time of manufacturing. In particularly we want to bring up the heavy hammering marks on the handle, which are a clearly indication of an excessive force influence on the device. These repeatedly hammer blows have probably damaged the stability of the laser weld-seam which finally led into rupture of the welding joint. The actual surgical technique guide recommends how the awl should be used. There is no indication that a hammer or such a similar instrument can or must be used in combination with the awl. The article 03. 023. 003 with lot no 2751708 was manufactured in a quantity of 50 pieces on july 2011. All dimensions relevant for the function of the product were measured, and fulfil the specifications. The measurable dimensions of the awl were as far as possible checked and found to be in compliance with the technical drawings. We are not aware of any quality problems or failures caused by a faulty product on the article. Unfortunately we have no information in the complaint description about any event neither if a patient was involved in this case, which makes it impossible to determine how the device should had malfunctioned. Also we are not aware of any other complaint for this article- and lot number combination. Based on these findings we conclude that the cause of failure is not due to any manufacturing non-conformances. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[58821978] Device report from synthes on an event in (b)(6) as follows: it was reported that the product was returned because the handle is unsoldered. The handle came off the stem without breakage. During chu investigation was detected that the laser weldseam was found broken. This complaint involves 1 part. This report is 1 of 1 for: (b)(4).
Patient Sequence No: 1, Text Type: D, B5


MAUDE Entry Details

Report Number9612488-2016-10437
MDR Report Key6066940
Report SourceCOMPANY REPRESENTATIVE,FOREIG
Date Received2016-10-31
Date of Report2016-10-26
Date Mfgr Received2016-10-26
Device Manufacturer Date2011-07-15
Date Added to Maude2016-10-31
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Reporter OccupationOTHER HEALTH CARE PROFESSIONAL
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactMARK VORNHEDER
Manufacturer Street1302 WRIGHTS LANE EAST
Manufacturer CityWEST CHESTER PA 19380
Manufacturer CountryUS
Manufacturer Postal19380
Manufacturer Phone6107195000
Manufacturer G1SYNTHES BETTLACH
Manufacturer StreetMURACHERSTRASSE 3
Manufacturer CityBETTLACH CH2544
Manufacturer CountrySZ
Manufacturer Postal CodeCH2544
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameAWL F/PFNA-II
Generic NameAWL
Product CodeHWJ
Date Received2016-10-31
Returned To Mfg2016-09-06
Catalog Number03.023.003
Lot Number2751708
ID Number(01)07611819926622(10)2751708
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerSYNTHES BETTLACH
Manufacturer AddressMURACHERSTRASSE 3 BETTLACH CH2544 SZ CH2544


Patients

Patient NumberTreatmentOutcomeDate
10 2016-10-31

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