TAP FOR 2.4MM CORTEX SCREWS 100MM/45MM TAPPING DEPTH 311.23

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed with the FDA on 2017-01-30 for TAP FOR 2.4MM CORTEX SCREWS 100MM/45MM TAPPING DEPTH 311.23 manufactured by Synthes Tuttlingen.

Event Text Entries

[66344096] Device used for treatment, not diagnosis. No patient involvement reported. Event date: unknown. Additional product code: dzj, driver,wire,bone drill manual. Implant and explant dates: device is an instrument and is not implanted/explanted. Device is expected to be returned to synthes manufacturer for evaluation /investigation, but has yet to be received. A device history record review (dhr) was requested a service & repair evaluation/review was attempted; no service history review can be performed as part number 311. 023 with lot number(s) t113394 is a lot/batch controlled item. The manufacture date of this item is 30-apr-2016. The source of the manufacture date is the release to warehouse date. The service history review is unconfirmed. Part 1 of 1. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[66344097] The service and repair department documented that synthes evaluation equipment failed inspection-broken handle-issue identified during service & repair activities of the evaluation set. There were no issues reported by the customer. Therefore, no additional information is available. This complaint involves one device. This report is 1 of 1 for (b)(4).
Patient Sequence No: 1, Text Type: D, B5


[67564815] Additional narrative: manufacturing date: april 22, 2015. Review of the device history record of (b)(4) showed that there were no issues at the time of manufacturing of this device that would contribute to the issue outlined in this complaint. A review of inspection records and certifications, confirm that the components and final product met inspection records. All parts of the lot were checked 100% for important features as well as for function with a special gage at the final inspection. No non-conformance reports were generated during production. A service and repair evaluation was completed: the customer reported the handle was broken. The repair technician reported the handle was cracked. Handle cracked/broken is the reason for repair. The item is not repairable per the inspection sheet. The cause of the issue is unknown. The item will be forwarded to customer quality. The evaluation was confirmed. Device was used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[71012410] Device was used for treatment, not diagnosis. A product development investigation was performed for the subject device. One ratcheting screwdriver handle (part number 311. 23 / lot number t113394) was received with the complaint category of? Broken: procedural step unknown.? The complaint condition is confirmed but differs slightly from the reported condition in that the device is cracked; not broken into separate pieces. As the circumstances at the time of the issue and over the lifespan of the device are unknown a specific root cause could not be determined. The returned condition is consistent with the handle being exposed to exceeding forces resulting in cracking of the distal portion of the cylindrical handle. A visual inspection and drawing review were performed as part of this investigation. The returned part was determined to be suitable for the intended use when employed and maintained as recommended. The returned screwdriver handle is intended for use across various plating systems. The device is referenced in the matrixmandible, matrixrib, titanium sternal fixation and the matrixwave mmf system technique guides. The handle was received with a crack in the distal portion of the cylindrical handle. The crack extends between the distal edge of the handle to the corner of the ratcheting switch. No missing portions were identified and the handle is retained on the shaft of the device. The balance of the device shows surface wear consistent with use. The ratcheting mechanism was found to function as intended. Thus, the complaint condition is confirmed but differs slightly from the reported condition in that the device is cracked; not broken into separate pieces. Replication of the complaint condition is not applicable as the device is already cracked. Based on the date of manufactured the following drawings, reflecting the current and manufactured revision, were reviewed. Screwdriver body, ratcheting: 311_023 the design history was found to not impact the complaint condition. During the investigation no product design issues or discrepancies were observed that may have contributed to the complaint condition. (all dimensional inspections completed with calipers). If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


[74612631] Corrected data: brand name, common device name, device product code, additional device product code: lxh, catalog number, udi number, 510k number. Reported on medwatch report mw (b)(4) corrected to "a product development investigation was performed for the subject device. One ratcheting screwdriver handle (part number 311. 023 / lot number t113394) was received with the complaint category of broken: procedural step unknown.? Device was used for treatment, not diagnosis. If information is obtained that was not available for the initial medwatch, a follow-up medwatch will be filed as appropriate.
Patient Sequence No: 1, Text Type: N, H10


MAUDE Entry Details

Report Number9680938-2017-10012
MDR Report Key6285569
Date Received2017-01-30
Date of Report2017-01-09
Date Mfgr Received2017-04-12
Device Manufacturer Date2016-04-30
Date Added to Maude2017-01-30
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Reporter OccupationSERVICE AND TESTING PERSONNEL
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactMICHAEL COTE
Manufacturer Street1302 WRIGHTS LANE EAST
Manufacturer CityWEST CHESTER PA 19380
Manufacturer CountryUS
Manufacturer Postal19380
Manufacturer Phone6107195000
Manufacturer G1SYNTHES TUTTLINGEN
Manufacturer StreetUNTER HASSLEN 5
Manufacturer CityTUTTLINGEN 78532
Manufacturer CountryGM
Manufacturer Postal Code78532
Single Use3
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameTAP FOR 2.4MM CORTEX SCREWS 100MM/45MM TAPPING DEPTH
Generic NameTAP, BONE
Product CodeDZJ
Date Received2017-01-30
Returned To Mfg2017-01-09
Catalog Number311.23
Lot NumberT113394
OperatorSERVICE AND TESTING PERSONNEL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerSYNTHES TUTTLINGEN
Manufacturer AddressUNTER HASSLEN 5 TUTTLINGEN 78532 GM 78532


Patients

Patient NumberTreatmentOutcomeDate
10 2017-01-30

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