NEURO SPONGE 30-054

MAUDE Adverse Event Report

MAUDE data represents reports of adverse events involving medical devices. This maude entry was filed from a user facility report with the FDA on 2017-04-28 for NEURO SPONGE 30-054 manufactured by Medsorb Dominicana.

Event Text Entries

[74156914] Investigation summary: an internal complaint (b)(4) was received indicating a neuro sponge (part number 30-054, lot 16f2497) failed during use. Pieces of the sponge were breaking off, causing a delay in surgery as health professionals manually removed the pieces that separated from the device. No injury to the patient occurred as a result of this failure. The actual device was not available for return. However, a sample from the same lot number was returned. Deroyal received this sample april 10, 2017, and forwarded it to the supplier for evaluation. The neuro sponge is supplied to deroyal by (b)(4). A supplier corrective action request was issued to (b)(4). A response is due may 15, 2017. As of the date of this report, a response has not been received. The investigation is ongoing at this time. When new and critical information is received, this report will be updated.
Patient Sequence No: 1, Text Type: N, H10


[74156915] The sponges are not pulling apart very well and are sticking together. There are pieces of the sponge (like strings) coming off during surgery. It delayed the procedure because they had to make sure none were left on the patient before they closed up. There was no injury to the patient.
Patient Sequence No: 1, Text Type: D, B5


[96132073] Root cause: the raw material sponge is manufactured by (b)(4). Therefore, a supplier corrective action request was issued to (b)(4). In its response, (b)(4) stated the horn of the machine is showing signs of wear and needed replacement. This contributed to the reported failure of the sponges sticking together. Regarding the detachment of strings, (b)(4) indicated the string is available for location of the sponge but is not meant to be used to remove or relocate the sponge, which is stated within the instructions for use. The root cause for string detachment is usually associated with use error. Corrective action: (b)(4) has installed a new horn on the machine. Investigation summary: an internal complaint ((b)(4)) was received indicating a neuro sponge (part number 30-054, lot 16f2497) failed during use. Pieces of the sponge were breaking off, causing a delay in surgery as health professionals manually removed the pieces that separated from the device. No injury to the patient occurred as a result of this failure. The actual device was not available for return. However, a sample from the same lot number was returned. Deroyal received this sample april 10, 2017, and forwarded it to the supplier for evaluation. The work order was reviewed for possible discrepancies that may have contributed to the reported event. No discrepancies were identified. The neuro sponge is supplied to deroyal by (b)(4). A supplier corrective action request was issued to (b)(4). A response was received initially april 13, 2017 and revised june 5, 2017. The response was reviewed and accepted by deroyal personnel june 6, 2017. The 2014-2016 scar and supplier notification letter logs were reviewed for similar complaints. Similar complaints for the item were identified. Deroyal will continue to monitor post-market feedback. Preventive action: in its scar response, (b)(4) stated heightened awareness of the defect occurrence has been documented and personnel working with the product have been informed. The investigation is complete. If new and critical information is received, this report will be updated.
Patient Sequence No: 1, Text Type: N, H10


[96132074] The sponges are not pulling apart very well and are sticking together. There are pieces of the sponge (like strings) coming off during surgery. It delayed the procedure because they had to make sure none were left on the patient before they closed up. There was no injury to the patient.
Patient Sequence No: 1, Text Type: D, B5


MAUDE Entry Details

Report Number1060680-2017-00013
MDR Report Key6531151
Report SourceUSER FACILITY
Date Received2017-04-28
Date of Report2017-06-15
Date of Event2017-03-22
Date Mfgr Received2017-03-30
Date Added to Maude2017-04-28
Event Key0
Report Source CodeManufacturer report
Manufacturer LinkY
Number of Patients in Event0
Adverse Event Flag3
Product Problem Flag3
Reprocessed and Reused Flag3
Health Professional3
Initial Report to FDA3
Report to FDA3
Event Location3
Manufacturer ContactSARAH BENNETT
Manufacturer Street200 DEBUSK LANE
Manufacturer CityPOWELL TN 37849
Manufacturer CountryUS
Manufacturer Postal37849
Manufacturer Phone8653626112
Manufacturer G1DEROYAL INDUSTRIES, INC.
Manufacturer Street1703 HIGHWAY 33 SOUTH
Manufacturer CityNEW TAZEWELL TN 37825
Manufacturer CountryUS
Manufacturer Postal Code37825
Single Use3
Remedial ActionRL
Previous Use Code3
Event Type3
Type of Report3

Device Details

Brand NameNEURO SPONGE
Generic NameGAUZE/SPONGE, INTERNAL
Product CodeEFQ
Date Received2017-04-28
Returned To Mfg2017-04-10
Model Number30-054
Lot Number16F2497
OperatorHEALTH PROFESSIONAL
Device AvailabilityR
Device AgeDA
Device Eval'ed by MfgrY
Device Sequence No1
Device Event Key0
ManufacturerMEDSORB DOMINICANA
Manufacturer AddressZONA FRANCA INDUSTRIAL SAN PEDRO DE MACORIS SAN PEDRO DE MACORIS DR


Patients

Patient NumberTreatmentOutcomeDate
10 2017-04-28

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